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50 PLC+IPC control FTTH terminal optical fiber drop cable production line

Machine direction：Left(    ) Right(    )

2、Application: Applied in production of FTTH terminal optical fiber cable(drop cable), extrusion material is PVC/LSZH. The extruded sheath possesses the features of even diameter, smooth, fast speed. And low excess loss for optical fiber.

3、Main brand:

Motor: Siemens Motor

Transducer: Inovance.

PLC and Control Module: Siemens PLC: Siemens S7 series IPC:Taiwan Yanhua

Temperature controller: Japan RKC Brand PID Smart type

Screw & Barrel: Designed by Liqi Company from TAIWAN, Produced by Kangda

Company from Zhejiang province

Electric Apparatus: Taiwan Brand

A. Contactor: Taiwan Yangming Brand

B. Switch: Schneider Brand

C. Meter-counter: Taiwan Yangming Brand

D. Optional Switch: Schneider Brand

E. control instrument: Taiwan RISESUN Brand

4、Main specification and performance:

1. Manufacture :FTTH drop cable

2. structure speed：Max.150 m/min

3. production speed：Max.70m/min（LSZH）； 100m/min(PVC)

4. No of optical fiber pay-off reels:4 reels

5. Specification of optical fiber pay-off reels: 25km and 50km standard optical fiber reels

6. Pay-off tension of optical fiber: 0.4N-1.5N

7. Heads no of reinforcement pay-off rack: 2 heads

8. Specification of    reinforcement pay-off reels:PN400 reels and ø254×ø116×180×ø32 reels

9. Reinforcement Specification: ø0.4-ø1.2

10. Pay-off tension of reinforcement: 5N-20N

11.Extruder:Φ50x26D Extrusion machine

12. Take-up tension: 5-15N

13. Take-up reels Specification: PN400 reel and PN630 reel(central shaft hole diameter ø 56)

14. Excess loss after extrusion:1550nm≦0.2dB/km(single mold optical fiber)

15.Varity of cable diameter：Up/Down speed 30-150m/min ≤0.1mm

Average speed:30-150m/min≤0.05mm

16. Center height of machine: 1000mm from background

17.Color: sky blue，Cabinet color：RAL7032 GREY

5、main technical parameter and configuration

1. Four reels optical fiber motorized pay-off rack

1-1、Cabinet structure , the horizontal cylinder；

1-2、pay-off reels:25km and 50 km standard optical fiber reels；

1-3、4 sets 0.75KW AC motor + transducer control

1-4、Swing arm type tension controller

2. Single heads reinforcement motorized pay-off rack

2-1、Used in FRP and thin steel wire

2-2、Swing arm type tension controller

2-3、Qty：2sets

2-4、Pay-off type：Shaftless type, Manual push wire drum tightly

2-5、2 sets 0.75KW    AC motor

2-6、Pay-off reels：PN400 reels and φ254×φ116×180×φ32 reel

2-7、diameter：Ф0.4mm～Ф1.0mm；

2-8、pay-off tension：5N～20N

3、800 single head motorized pay-off rack………………………1set

3-1、mechanical type: manually push tight without axis

3-2、wire drum: suitable for the use ofΦ630—Φ800mm wire shaft

3-3、tension: adopts 3.7KW motor

3-4、unloading and downloading of shaft:Electric lift

3-5、wire-broken: auto-stop brake

4、steel wire straightening platform…………………………………………….1set

5. Mobile positioning mold support…………………………………………….1set

6. Φ50x26D Extrusion main motor

6-1、 machine frame: it is assembled and welded with A3 steel plate and channel steel.

6-2、deceleration box: it is modeled on the Italian 133-8type

A 、 the  square  gearbox  is  cast  formed  with  annealing,the  material  is HT-200-300

B、the gear material：high chrome alloy steel

C、 the  tooth  surface  of  gear  is  high-frequency  quenched  and  polished

with the oil forcedly.

6-3、PVC screw:

A、features：Suitable for the extrusion of PVC,PE and other plastic material,the plasticization 100%

B、material：38CrMoAL,hardness: above HRC60 ~ 63,the nitrogenization: 0.4 ~ 0.7mm,the surface is plated chromium.

C、diameter：φ50mm(1piece of screw stem)，L/D=26:1，extrusion output(max.):70kg/ h,the machine head is open（PVC material）

6-4、screw cylinder:

A、Screw barrel inner diameter: φ50mm,it is one piece type from gearbox junction to the machine head.

B  、material：38CrMoAL,hardness: above HRC60 ~ 63,the nitrogenization: 0.4 ~ 0.7mm,the surface is plated chromium.

6-5、electric heating: the screw stem is heated by 4 sections by aluminum clarifier with voltage AC380V 1.6KW/section.Japan RKC brand PID smart type temperature-controller plus contactor control.4 points temperature measuring, the precision of screw cylinder wall is ±2

6-6 、 cooling: 4sets  180W  high-pressure  centrifugal  air  blower  work  with temperature-controller to cool automatically.

6-7main motor  drive:AC380V18.5KW Siemens Motor+

AC380V18.5KW transducer control

6-8、add a special low smoke halogen free screw,the plasticization 100%

7.free-adjustment machine-head（for FTTH and simplex /duplex cable ）.1set

8. hopper dryer and automatic sucking machine

8-1、25 kg hopper dryer and automatic sucking machine ,there is auto alarm without material.

8-2、the drying machine for material loading is equipment with hot air electro thermal dryer, the temperature of hopper and heating time can be customized, electric heating: 2.8KW, Blowing:130W

8-3、the auto-feeder is the vacuum brute force suction type, the suction bucket is laid above the machine platform, the horsepower of exhauster is not lower than 1.0HP, feeding height is 4m.

9. Electric apparatus, main temperature control cabinet program controller (PC + PLC way), Siemens S7 series products as PLC, Taiwan ADVANTECH computer control as Upper computer, with 19” Liquid crystal display, keyboard and mouse.

9-2. PLC as main control system to realize linkage control system of full production line, operators can choose stop, low speed, fast speed running status by interface. The production line can automatically switch in 3 kinds of status according to operation order and machine all status signal. speed can change according to settable lifting speed time and no sudden change. Can automatically respond to all defaults signal and be with accurate defaults indication. Both production speed and meter-counting data have obvious display. Can pre-set meter-counting length.

9-3. Industrial controller can make a record of human machine data exchange and production data. The industrial controller provide human machine interface including:

A.Production  Interface: provide  all  operation  function  buttons  and  parameters settable  window  of   production  line  including  production  line  speed  display, production line speed set, extrusion machine revolution speed and electric current display, extruder revolution speed set, haul-off and extruder start-stop button and products length, etc. and also can display all the status of production line.

B. Alarm interface: Displays and records the momentary and historical alarm signals of production line all parts to be convenient for operators to inquire.

C. Curve interface: the historical curve and alarm of production line speed, main machine revolution speed, machine head pressure, extruder electric current, products outer diameter, be convenient for operators to inquire historical data.

D. Formula interface: operators can set formula according to workart parameter, and take it out for usage while use.

E. Other interface and function shall change and increase according to client’s requirement.

9-4. Temperature controller adopts Japan RKC brand.

9-5. Industrial Controller adopts Taiwan ADVANTECH products with operation

system, PLC choose Siemens S7 series products;

9-6. AC motor adopts Siemens motor;

9-7. AC motor driver adopts Inovance transducer;

9-8. Require the Total Air Switch on the side of electric control cabinet (According to clients’ requirement);

9-9. Intermediate relay adopts Japan OMRON products.

9-10.Low voltage products adopts Siemens, Omron, Schneider brand, etc. electrical installation suitable for IEC international standard.

10.    2.5 moving water trough

10-1、material: stainless-steel

10-2、length :2.5m,movable amount is 0.5m.

10-3、Air-pressure is adjustable, with one unit of switch

10-4、Heating power:6KW

10-5、Water tank volume：0.3m3

10-6、Circulating water capacity：1.8m3/h

11、10m single-layer U-type fixed type cooling water trough

11-1、material: stainless steel

11-2、length: 10m

11-3、Water tank volume：0.3m3

11-4、Circulating water capacity：1.8m3/h

11-5、refrigerating machine:5P，Cold water cycle

12、water tank

12-1、material: stainless steel

12-2、   Bucket installed the sponge or other sound  insulation layer, after chip syringe, use  a  group  of  guide roller limit cable jitter and  keep flat  state, facilitate gauge measuring

13、Drying device…………………………………………………………………1set

14．Shanghai ONLINE laser diameter gauge（single type）

14-1、origin: Shanghai

14-2、precision:±0.003mm

14-3、range of wire diameter:0.1-20mm

14-4、control: automatically feedback-control main motor speed to ensure the setting range of wire diameter

15.Φ650 double-wheels capstan

15-1、machine rack: it is assembled and welded with A3 steel plate and channel steel.

15-2、capstan wheel: material: casting aluminum

15-3 、water-tank: stainless steel sealed water tank, with a set of windows and water wipers

15-4 、Wheel set made of ABS, tank bottom width 8 mm flat section, match line pressing device, automatic wire; Set stop button.

15-5、Reserved a installation site for Printer synchronizer on the main traction motor

15-6、traction above-100N

15-7、dragging:380V3.7KWGear motor + AC380V3.7KW transducer control

15-8、line speed:υ ≤ 180m/ min ,it is coordinated action control with main motor

16.  9m horizontal tension wire accumulator with linear slide

16-1、support rack:125 mm x   125mmx 3m    m. assembled and welded with steel plate

16-2、track: 80mm 160mm,horizontal length:9m with linear slide

16-3、drive:1H P Deceleration motor

16-4、tension: with 5kg magnetic powder clutch

16-5、wire-accumulating length:10m~ 160m

16-6、wire-accumulating wheel: Φ400mm,8+9 wheel

16-7、tension adjustment: tension can be adjusted by tension control-cabinet DC-24V power. The vehicle can be controlled in both ways .the meter indicates tension. Synchronous device can automatically control the take-up speed to avoid overstretch or breaking on the wire.

16-8、safe device: the limit switch are laid at the front and back end. the machine

stops at the same time when wire breaking.

16-9、anticollision: compression spring

17. φ400 ~ φ630mm double-shaft take-up machine

17-1、suitable: Suitable for wire shaft inner hole：56mm，wire spool:PN400～630MM

17-2、Cantilever take-up disc shaft，Adopted quick sleeve positioning；

17-3、A fixed length light alarm, manual switch；

17-4、Exhaust line adopting AC motor drive

17-5 、Exhaust line wheel can be adjust the height, can make the exhaust line wheel as close as possible to the wire spool, in order to improve the wire quality. Exhaust line wheel tank bottom width 6 mm.

17-6 、drive: 2 sets AC380V3HP Motor with AC380V3HP transducer  and  tension  deflection  detector  can  automatically control take-up speed.

17-7 、 meter-counting:6  digit  electronic  meter-counting, with  the  feature  of auto-stop.

17-8、traversing:screw type control traversing, 400W servo motor +drive Control+7inch weilun PLC, the pitch and range of traversing can be adjustable, it is coordinated with take-up speed.

18.Φ50 screw of low smoke halogen free……………………………….1set

19.ink-jet printer device…………………………………………….……….1set

20.preheating oven…………………………………………………………………1set

20-1、Effective length of heating:1200mm；

20-2、Infrared heating，temperature control table to display the temperature，can set the Heating temperature；

20-3、Flip type, the operation is simple and convenient

20-4、power:2KW

20-5、Heating temperature:<=200℃

21. 800mm Wheel flat belt Capstan machine

21-2. Outer diameter of wire: Φ4.5mm～32mm

21-5.power:5.5KW Motor + Deceleration Box + 5.5KW transducer

21-6. the speed of traction engine: it is 2.3m ～80m/min, in which any speed can be selected and adjusted during production.

22.10heads aramid yarn pay off machine(passive)……………………………2sets

23. Ø800-1000mm single head Oil pressure take up and traverse machine- 1set

23-1、structure: removable shaftless type

23-2、wire drum：PNΦ800～Φ1000mm

23-3、Weight of bearing cable drum：≤1.5T

23-4、Shaft lifting:Oil pressure lifting

23-5、Shaft locking:manual

23-6、Drive:40N.M torque motor

23-7、Braking: automatic stop while wire is broken

23-8、Traverse:the range and distance can both be adjusted

6、 supplied accessories

A：tools：

Tools box————————————————–1piece Scissors—————————————————-1piece Inner hexagon wrench——————————————1set “1” screwdriver————————————————1piece Cross screwdriver ———————————————–1piece Active wrench——————————————–1 piece

Special wrench for machine head-clip—————-1 piece

B：stand-by parts：

PVC water-pipe (used in the inside of machine) ——1 lot

Air-pipe—————————————————–1 lot

Mould (client provides the specification) ————–1 set

Basic screws and fixed screw—————————-1 unit

Operation specification and electric control drawing-1 copy

C：easily damaged parts：

Machine head clip heating plate————————-8 pieces

Eye-mould heating ring———————————–10 pieces

Machine neck heating ring——————————-10 pieces

Thermal couple———————————————-10 pieces

D：providing data：

One  set  of  machine  installation  drawing, usage  instruction  (manual), circuit diagram, etc.